带式焙烧机球团生产提质降耗措施
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张 辉(1984—),男,高级工程师,从事炼铁原料和炼铁工艺技术研究。

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TF046.6

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The measures of improving quality and reducing consumption in pellets production of belt type roasting machine
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    摘要:

    为了提高带式焙烧机工艺的球团质量,降低其工序能耗,本文以鞍钢带式焙烧机工艺为基础,从带式焙烧机升级改造,球团生产优化配矿和配加复合黏结剂3方面进行了相关研究。结果表明:改造后,利用系数提高0.036 t/(m2·h),电单耗和煤气单耗分别降低6.02 kW·h/t和0.165GJ/t;经过优化配矿,球团矿还原度提高0.4%,转鼓强度提高0.5%,煤气单耗降低0.011GJ/t;新型复合黏结剂可以替代膨润土应用于球团生产,其适宜的配比为0.6%~0.8%;复合黏结剂应用后,成品球铁品位提高0.58%,转鼓强度提高1.3%,抗压强度提高41N/P。

    Abstract:

    In order to improve the pellets quality of the belt type roasting machine process and to reduce the energy consumption of its process, based on the belt type roasting machine process of Angang, such 3 aspects as upgrading of the belt type roasting machine, optimization of ore proportioning and adding composite binder in pellets production are explored. The results show that, after modification, the utilization coefficient is increased by 0.036 t/m2·h. The unit electricity consumption and the unit gas consumption of pellets production are reduced by 6.02 kW·h/t and 0.165 GJ/t respectively. Through the optimization of ore proportioning, the reduction degree of pellets is increased by 0.4%, the drum strength is increased by 0.5%, and the unit gas consumption is decreased by 0.011 GJ/t. The new composite binder can be used in the pellets production instead of bentonite, and its suitable proportion is from 0.6% to 0.8%. After the application of the composite binder in pellets production, the iron grade of finished ball is increased by 0.58%, the drum strength is increased by 1.3% and the compressive strength is increased by 41 N/P.

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张 辉,夏铁玉,宫作岩,刘沛江,周明顺,彭 彬,段立祥.带式焙烧机球团生产提质降耗措施[J].烧结球团,2021,46(3):59-64

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  • 最后修改日期:2021-03-09
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  • 在线发布日期: 2026-09-05
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