铜冶炼电尘灰综合回收处理工艺研究
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王 雷(1989—),男,工程师,主要从事冶金工艺研究。

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TF813;X705

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Research on comprehensive recovery and treatment technology of copper smelting electric dust
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    摘要:

    铜冶炼电尘灰来源于复杂金铜精矿熔炼过程中产生的冶炼烟气,铜冶炼电尘灰若直接返回熔炼炉,会造成杂质元素累积,对最终产品造成重大影响;若直接堆积存放,会造成严重的环境污染。因此,急需一种铜冶炼电尘灰综合回收处理工艺。以铜冶炼电尘灰为试验研究对象,在 80 ℃和酸度为 80 g/L 下,对铜冶炼电尘灰进行酸浸 2 h,Cu、Zn 和 As 的浸出率分别达到 95.6%、97.8%和 94.5%。按照摩尔比为 1.2:1(Zn:Cu)加入锌粉,得到含 Cu 量为 90%以上的海绵铜。用氧化锌粉调节置换后,溶液 pH=2.5,按照摩尔比为 1.1:1(Fe:As)加入硫酸铁进行除 As,除 As 后溶液的含 As 量小于 30 mg/L。除 As 后往溶液内鼓入空气,并加入氧化锌粉调节 pH=4.5,得到含 Fe 量低于 20 mg/L 的硫酸锌溶液,以硫酸锌溶液作为原料,经电积后可得到金属 Zn。

    Abstract:

    Copper smelting electric dust originates from the smelter off-gas generated in the process of complex copper concentrate smelting. If the copper smelting electric dust is directly returned to the smelting furnace, the impurity elements will be accumulated and a significant impact on the final product will be caused; moreover, serious environmental pollution will be occurred if they are cumulated and stored directly. Therefore, a comprehensive recovery and treatment technology for copper smelting electric dust is urgently needed. Taking the copper smelting electric dust as the research object, under the conditions of the temperature of 80 ℃ and the acidity of 80 g/L, an acid leaching of the copper smelting electric dust is conducted for 2 h, and then the leaching rates of Cu, Zn and As can reach 95.6%, 97.8%, and 94.5% respectively. After the zinc power in a molar ratio of 1.2:1 (Zn:Cu) is added, a sponge copper with a Cu content of more than 90% can be obtained. After adjusting and replacing with zinc oxide powder, the pH of the solution is equal to 2.5, and then iron sulfate is added to remove As in a molar ratio of 1.1:1 (Fe:As); the As content in the solution after removing As is less than 30 mg/L. After that, air is injected into the solution and zinc oxide powder is added to adjust pH=4.5, the zinc sulfate solution with a Fe content of less than 20 mg/L can be obtained. At last, taking the zinc sulfate solution as raw material, metal Zn can be obtained after electrodeposition.

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王 雷.铜冶炼电尘灰综合回收处理工艺研究[J].烧结球团,2020,45(4):77-82

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  • 在线发布日期: 2026-09-11
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