链算机-回转窑球团NOx超低排放技术研究
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叶恒棣(1964—),男,教授级高级工程师,国家烧结球团装备系统工程技术研究中心主任,烟气多污染物协同治理及资源化湖南省重点实验室主任,从事钢铁烟气治理与冶金装备等领域的研究。

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X701

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湖南省自然科学基金资助项目(2019JJ51007);长沙市科技重大专项(kq1902003)


Research on technology of ultra-low NOx emission from grate-rotary kiln pelleting process
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    摘要:

    基于链算机-回转窑球团生产过程 NOx 排放质量浓度高、末端治理投资和运行成本大等问题,在系统分析 NOx 排放规律和影响因素的基础上,开展了一系列源头控制、过程控制和选择性催化还原脱硝协同处理技术研究。研究结果表明:低 NOx 燃烧技术、低 NOx 烧嘴技术、低温焙烧技术是降低球团 NOx 生成量的有效方法;先进再燃技术是减轻末端治理负荷最直接的技术手段,高 NOx 烟气脱除效率可超过 60%,从而确保了预热二段烟气中 NOx 质量浓度低于 300 mg/m3;通过有效地抑制预热二段向预热一段串风,并利用烟气中的中高温条件,在多管除尘器后增设 SCR 脱硝系统,不仅无需升温,而且烟气处理量减少 50% 以上,该阶段烟气含氧量为 15%~18%,SCR 脱硝效率仅需 90% 就可以满足球团烟气超低排放的技术指标,与传统末端治理技术相比,节省建设费用 1/3、运行费用 2/3。

    Abstract:

    In view of the problems of the grate-rotary kiln pelleting process, such as high NOx emission concentration in exhaust gas, high cost in investment and operation of terminal treatment, and based on the systematic analysis of the NOx emission laws and its influencing factors, a series of studies on the collaborative treatment technology of source control, process control and selective catalytic reduction (SCR) for the NOx emission reduction are carried out. The results show that low NOx combustion technology, low NOx burner technology and low temperature roasting technology are the most effective methods to reduce the NOx generation in pellet production. The advanced reburning technology is the most direct technical means to reduce the end treatment load, and the removal efficiency of NOx in exhaust gas can exceed 60%, thus ensuring that the NOx concentration of the exhaust gas in the second preheating zone below 300 mg/m3. By effectively restraining the movement of gas from the second preheating zone to the first preheating zone, and by taking advantage of the medium and high temperature conditions of the flue gas, the SCR denitrification system is added after the multicyclone deduster, there is no need for raising temperature and the volume of exhaust gas which needs to be treated can be reduced by over 50%. The oxygen content of flue gas reaches 15%~18% in this stage, and the ultra-low emission target can be obtained when the denitrification efficiency of SCR reaches 90%. Compared with the traditional technique of terminal treatment of NOx, the construction cost and running cost can be saved by 1/3 and 2/3 respectively.

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叶恒棣,胡 兵,魏进超.链算机-回转窑球团NOx超低排放技术研究[J].烧结球团,2020,45(1):55-60

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  • 在线发布日期: 2026-09-09
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