烧结篦条粘结机理研究及防治措施
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裴元东(1985-), 男, 工程师, 主要从事烧结配矿和工艺方面的研究。

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TF046.4

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国家重点研发计划专项资助 (2017YFB0304300&2017YFB0304302)


Research on bonding mechanism of grate bars for sinter machine and prevention and control measures
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    摘要:

    烧结篦条的粘结是造成其失效和寿命降低的重要原因,且对烧结过程和产、质量有负面影响。针对此问题,本文通过对京唐烧结篦条粘结物进行长期大量取样,并对样品进行成分和物相等微观结构的系统分析,确认了 KCl 是篦条粘结的必要非充分条件,KCl 促进篦条表层 Fe 和 Cr 氧化物的腐蚀是篦条寿命降低的直接原因。提出控制京唐烧结篦条不粘结的有效措施:烧结混匀矿 K2O 和 Cl 含量分别控制 < 0.06% 和 < 0.05%,混合料 K2O 和 Cl 含量分别控制 < 0.09% 和 < 0.05%。在各项措施实施后,最终有效地解决了京唐烧结篦条的粘结问题,篦条的使用周期从 12 个月提高到 22 个月。

    Abstract:

    The bonding of sintering grate bars is the important cause of their failure and life reduction, and it has a negative influence on the sintering process, sinter output and the quality. In order to solve this problem, through sampling of large number of bonding materials of Jingtang sintering grate bars for a long period of time, systematic investigations for their composition and the microstructure are carried out, and it is confirmed that KCl is a necessary but not sufficient condition for the bonding of grate bars. KCl promotes the corrosion of Fe and Cr oxides in grate surface, which is the direct cause of the decrease of grate bar life. The effective measures for control of Jingtang sintering grate bars are proposed as follows: The K2O and Cl content of blended ores are controlled as < 0.06% and < 0.05%, and K2O and Cl content of sintering mixture are controlled as < 0.09% and < 0.05%. After the measures were implemented, the bonding problem of the grate bars in Jingtang sintering was finally and completely solved with service life increasing from 12 to 22 months.

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裴元东,熊军,史凤奎,石江山,罗尧升,康海军,吴胜利.烧结篦条粘结机理研究及防治措施[J].烧结球团,2018,43(2):1-4

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  • 在线发布日期: 2026-09-15
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