响应曲面法优化钒钛磁铁矿含碳球团直接还原工艺
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杨双平(1967-),男,教授,博士,主要从事炼铁新技术、新工艺的研究。

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TF046.6

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Optimizing direct reduction process of carbon-containing pellet of V-Ti-bearing magnetite with response surface methodology
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    摘要:

    在实验室条件下模拟转底炉工艺,进行了钒钛磁铁矿含碳球团直接还原实验。运用基于中心组合设计的响应曲面法对影响钒钛磁铁矿含碳球团金属化率的主要影响因素进行了研究并优化。研究结果表明:焙烧温度对球团金属化率的影响最显著,焙烧时间次之,配碳比(wc/w0)影响最小。通过分析实验结果,建立了球团金属化率的二次多项式模型,模型预测的最佳工艺参数为:焙烧温度1350 ℃,焙烧时间35.14 min,配碳比1.25。在最佳工艺条件下进行验证实验,发现实际金属化率与预测的金属化率具有良好的一致性,相对误差仅为 0.87%。

    Abstract:

    The direct reduction test of carbon-containing pellet of V-Ti-bearing magnetite was carried out by simulating rotary hearth furnace process under the laboratory condition. The main influencing factors for metallization rate of carbon-containing pellet of V-Ti-bearing magnetite were studied and optimized using the response surface methodology based on central composite design. The study shows that, the influence of roasting temperature on metallization rate of pellet is the most significant, the influence of roasting time is the second, and the influence of carbon proportion (wc/w0) is the minimum. Through analysis of the experiment results, a quadratic polynomial model of the metallization rate of pellet was built. The optimal process parameters of model prediction are as follows: the roasting temperature is 1 350 ℃, the roasting time is 35.14 min and the carbon proportion is 1.25. In addition, the verification test was conducted under the optimum process condition, it was found out that the actual metallization rate is in good agreement with the predicted metallization rate, and the relative error is only 0.87%

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杨双平,周江峰,郭拴全,王苗.响应曲面法优化钒钛磁铁矿含碳球团直接还原工艺[J].烧结球团,2016,41(5):29-33

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  • 在线发布日期: 2026-09-17
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